Used HiLo Pallet Racking

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Used HiLo Pallet Racking for Sale

We stock a range of second-hand HiLo pallet racking systems (beams, frames and complete bays) available for nationwide delivery and installation now. Robust and versatile, at a fraction of the cost of new systems, our used HiLo racking is suitable for storing a variety of palletised goods including:

  • General warehouse and distribution stock
  • Retail and eCommerce inventory
  • Manufacturing components and materials
  • Food and beverage products
  • Bulk storage and logistics operations

Overview

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FAQs

What is HiLo Pallet Racking?

HiLo pallet racking is a type of UK-manufacturer adjustable pallet racking (APR), designed for high-strength and flexible warehouse storage.

HiLo systems are known for their robust upright frames and hook-in beam connection design, which provide a secure, load-bearing connection while allowing beams to be quickly repositioned. This makes them particularly suited to operations where stock profiles and pallet heights change regularly.

A typical HiLo racking system consists of roll-formed steel uprights paired with high-capacity beams, forming adjustable storage levels. The system is engineered to handle consistent industrial use, with strong frame profiles and reliable beam locking mechanisms that maintain structural integrity under load.

Due to its widespread use across UK warehouses, HiLo pallet racking is also a practical choice for extending existing installations or sourcing compatible second-hand components.

How HiLo Racking Works

HiLo pallet racking functions as a beam-and-frame system, designed to safely transfer pallet loads through the structure and into the floor.

  • Upright frames act as the primary load-bearing structure
  • Hook-in beams connect to the uprights using multi-pin connectors, ensuring a secure fit
  • Safety locking clips prevent accidental beam dislodgement
  • Pallets are placed directly onto beams using standard forklifts
  • Load weight is transferred from beams through the frames to the base plates
  • Beam levels can be adjusted in set increments to suit pallet height and clearance requirements
  • Systems can be configured for single or double runs depending on warehouse layout

Common HiLo Racking Specifications

Typical HiLo pallet racking specifications include:

  • Upright heights ranging from approximately 2,000mm up to 12,000mm+
  • Beam lengths commonly between 1,800mm and 3,600mm
  • Load capacities from 1,000kg to over 3,000kg per beam level
  • Frame depths typically between 800mm and 1,100mm
  • Adjustable beam levels with standard pitch spacing
  • Heavy-duty steel construction for industrial environments

At Pallet Racking Systems Ltd, we specialise in used HiLo pallet racking, with stock changing regularly. All components are selected to ensure compatibility and safe load performance.

HiLo Pallet Racking vs Leading Racking Brands

FeatureHiLo RackingLink 51 RackingDexion Racking
Typical use caseGeneral warehousing, retrofits, budget-conscious expansionsLarge-scale distribution centres, standardised layoutsHeavy-duty industrial and high-load environments
Build styleRobust frames with hook-in beam connectorsWidely standardised beam profiles and connectorsHeavier-duty engineering with premium components
Load performanceReliable for standard warehouse loadsStrong across most applicationsTypically higher load capacities available
FlexibilityFully adjustable beam levelsFully adjustable, highly standardisedFully adjustable, often engineered for specific loads
Cost (used market)Cost-effective and widely availableMid-range depending on availabilityOften higher due to brand and spec
Best suited forSMEs, growing warehouses, system extensionsHigh-volume operations needing consistencyHeavy-duty or high-spec industrial environments

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Why Choose Second-Hand HiLo Racking from Pallet Racking Systems Ltd?

At Pallet Racking Systems Ltd, we supply cost-effective used HiLo pallet racking that delivers reliable performance without the cost or lead times of buying new.

Every system is carefully inspected, ensuring all components are suitable for safe, long-term use in industrial environments. We also provide clear photos of your exact racking before purchase, so you know exactly what you’re getting.

If you’re working with an existing installation, we can help match and extend your current HiLo racking system, ensuring compatibility across frames, beams and bays- avoiding the common issues that come with mixing incompatible components.

With stock changing daily and nationwide delivery available, we can supply complete systems or individual parts quickly. And with payment on completion, you don’t need to commit upfront before your racking is delivered and installed.

Used HiLo Racking FAQs

In most cases, HiLo racking is not directly interchangeable with other brands, even if it looks similar.

The reason comes down to connector design and upright perforation patterns. Each manufacturer uses slightly different hook shapes, tab spacing, and hole centres. Even small differences can prevent beams from seating correctly or locking safely into place.

Trying to mix incompatible beams and frames can lead to:

  • Poor load distribution
  • Loose or unstable connections
  • Increased risk of beam dislodgement

There are some situations where systems can be adapted, but this should always be assessed properly by a team of professionals. We can check compatibility and recommend the safest way to extend or modify your setup.

Yes, but matching them properly is important.

With HiLo racking, it’s not just about getting the right beam length. The connector type, beam profile, and load rating all need to line up with your existing system.

Usually, a couple of clear photos and some basic measurements are enough to identify what you have. From there, it’s much easier to supply components that will integrate properly rather than trying to make something “close enough” work.

Yes, and it’s often much more cost-effective than replacing everything.

Most extensions involve either adding extra bays onto the end of a run or increasing the number of beam levels within existing frames. As long as the beam type, frame depth and load capacity are consistent, HiLo systems are straightforward to build onto.

Where issues tend to arise is when different specifications get mixed together - for example, using beams with different load ratings in the same bay. Keeping everything aligned is key to maintaining performance.

Why Choose Used HiLo Pallet Racking?

Choosing used HiLo pallet racking provides several practical benefits:

  • Cost-effective solution – lower upfront cost compared to new systems
  • Reliable performance – widely used across UK warehouses
  • Flexible configuration – adjustable beam levels for changing stock needs
  • Scalable systems – easily expand or modify your setup
  • Immediate availability – faster turnaround compared to new manufacturing
  • Quality assured – all components inspected for safety and structural integrity
  • Nationwide delivery and support – serving Walsall, Birmingham, Wolverhampton, Manchester, Leicester and beyond

This makes HiLo pallet racking systems a dependable and adaptable solution for businesses looking to optimise warehouse storage efficiently.

About Pallet Racking Systems

As a well-established pallet racking company with four decades of experience, we are seasoned experts in warehouse racking solutions. Located in Willenhall, we take pride in sourcing and delivering pallet racking throughout the West Midlands and neighboring areas.

If you’re searching for top-tier shelving and racking suppliers, we invite you to visit our facility. Come see how we can help you efficiently tackle your logistical challenges with precision and expertise