Used Double Deep Pallet Racking
- Nationwide Pallet Racking Delivery
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Used Double Deep Racking for Sale
We supply second-hand double deep pallet racking for warehouses that need to more storage space. Common uses of this type of racking includes:
- Retail and wholesale distribution
- Food and drink storage
- Manufacturing stockrooms
- eCommerce warehouses
- Warehouses with repeated SKU lines
Current stock changes daily. Contact us for an up-to-date inventory check on available double deep frames, beams and racking components.
Overview
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FAQs
What is Double Deep Pallet Racking?
Double deep pallet racking is a storage system where pallet locations are arranged two deep from the working aisle. This means one pallet is stored at the front, with a second pallet positioned directly behind it. This increases storage capacity by reducing the number of aisles needed compared with standard adjustable pallet racking while still keeping stock more accessible than deeper lane-based systems.
Because rear pallets are accessed through the front pallet position, double deep racking is best suited to batch storage and products where strict first-in, first-out stock rotation is not essential. It is usually operated with specialist reach trucks or extendable forks, so pallet weight, aisle width, lift height and handling equipment should all be considered during specification.
How Double Deep Racking Works in a Warehouse
Double deep racking works by storing pallets in paired front and rear positions. The rear pallet is loaded first, followed by the front pallet, which means stock needs to be grouped carefully to avoid unnecessary pallet movements.
The system is usually operated with specialist reach trucks that allow pallets to be placed and retreieved from the second-deep position. Key operating points of double deep racking include:
- Pallets are stored two deep from the aisle
- Rear pallet positions are accessed using specialist handling equipment
- Each aisle serves more pallet locations than standard racking
- The system works best with batch stock or repeated SKUs
- Front pallet positions must be managed carefully to maintain access
- Layout planning is important to avoid inefficient stock movement
- Pallet quality and consistency are important for safe storage
Used correctly, double deep racking can significantly improve pallet capacity while keeping the warehouse layout more flexible than many deeper high-density storage systems.
Common Double Deep Racking Specifications
Typical double deep pallet racking specifications can include:
- Standard or heavy-duty pallet racking frames
- Beam levels configured for front and rear pallet positions
- Upright heights commonly ranging from 3,000mm to 10,000mm+
- Bay widths matched to UK, Euro or site-specific pallet sizes
- Back-to-back rack runs arranged for two-deep storage
- Reach truck access designed around aisle width and lift height
- Rack protection fitted where forklift impact risk is higher
- Load signage based on beam capacity, pallet weight and configuration
At Pallet Racking Systems Ltd, our used double deep racking stock changes regularly, so exact frame heights, beam lengths, brands and duties will vary.
Double Deep Pallet Racking vs Standard Racking
| Feature | Standard Pallet Racking | Double Deep Pallet Racking |
|---|---|---|
| Pallet layout | One pallet deep from the aisle | Two pallets deep from the aisle |
| Accessibility | Direct access to every pallet | Front pallet must be moved to access rear pallet |
| Storage density | Lower density, higher selectivity | Higher density, reduced selectivity |
| Best suited to | Mixed stock and high SKU variety | Batch stock and repeated pallet lines |
| Stock rotation | Easier to manage FIFO | Usually managed as LIFO per location |
| Aisle usage | More aisles required | Fewer aisles required |
| Handling equipment | Standard forklift or reach truck | Specialist reach truck usually required |
Buy Used Double Deep Racking Systems
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WHY CHOOSE SECOND-HAND DOUBLE DEEP RACKING FROM PALLET RACKING SYSTEMS?
- 3D CAD layout drawings available to help visualise your proposed racking system
- Free warehouse surveys to assess your space, access and pallet storage requirements
- Over £300k of used pallet racking stock held at any one time
- Used racking available from trusted brands including Dexion, Apex, HiLo, Link 51 and Stow
- Practical advice on aisle widths, forklift access, pallet positions and load requirements
- Fast supply and installation options available, depending on stock and project requirements
- Delivery and installation support available for businesses across the UK
- Support for businesses buying used racking or selling suitable used racking
Tell us what you need to store, how much space you have and whether you need supply only or full installation and our team can recommend a suitable used double deep racking solution.
Used Double Deep Racking FAQs
HOW MANY PALLETS CAN DOUBLE DEEP RACKING SYSTEMS STORE?
The answer to this questions will always depend on factors like available floor space, rack height, beam levels, pallet size and aisle layout.
As a general principle, double deep racking can increase pallet capacity compared with standard adjustable racking because fewer aisles are needed. However, the exact gain will depend on the design of your warehouse and how efficiently the stock can be grouped.
For an accurate recommendation, we would need to understanding:
- Site dimensions
- Pallet quantities
- Stock profile
- Forklift type and more
WHAT FORKLIFT DO I NEED FOR DOUBLE DEEP RACKING?
Most double deep racking systems require a specialist reach truck with extendable forks or pantograph reach. This allows the operator to place and retrieve pallets from the second-deep position without driving into the racking. The correct forklift will depend on:
- Pallet weight
- Lift height
- Aisle width
- Rack depth
- Floor condition
- Required handling speed
Before buying double deep racking, it is important to make sure your existing equipment can safely operate with the system.
Why Choose Heavy-Duty Used Double Deep Racking?
Using quality-assured used double deep racking provides multiple advantages:
- Increased pallet capacity – store more pallets in the same warehouse footprint
- Better use of aisle space – reduce the number of working aisles compared with standard racking
- Lower upfront cost – used double deep racking is more cost-effective than buying new
- Ideal for batch storage – well suited to repeated SKUs and grouped pallet stock
- More flexible than deep-lane storage – provides better access than drive-in racking
- Suitable for warehouse reconfiguration – useful when improving capacity in an existing site
- Faster availability – second-hand racking can often be supplied more quickly than new systems
- Inspected used components – frames, beams and uprights are checked before supply
- Nationwide supply and support – delivery available across Walsall, Birmingham, Wolverhampton, Manchester, Leicester and surrounding areas
This makes used double deep racking a practical option for businesses that need to increase pallet capacity while keeping their warehouse layout efficient and manageable.
About Pallet Racking Systems
As a well-established pallet racking company with four decades of experience, we are seasoned experts in warehouse racking solutions. Located in Willenhall, we take pride in sourcing and delivering pallet racking throughout the West Midlands and neighboring areas.
If you’re searching for top-tier shelving and racking suppliers, we invite you to visit our facility. Come see how we can help you efficiently tackle your logistical challenges with precision and expertise